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* Kit Selection Guide - Which model should you buy?
* Sorcerer
Modifications - getting better performance from a basic design.
* Last year’s
Cruiser directions – expert insights and suggestions for building &
flying
*
What MODEL BUILDING
SUPPLIES do you need? Cutters, rubber motors, .01g scales, glue, winders,
balsa.
**Modifying balsa sticks **Installing Ikara
Props **Installing Teflon washers **Ribs &
Airfoil
THIS PAGE IS MORE OR LESS PERMANENTLY UNDER
CONSTRUCTION.
We are looking for ways to help our customers cope with the absence of
the Harlan Models this year. Many students came to rely on them over
the
past several years. We currently have in stock the Sorcerer, the old standby
that has not been redesigned for at least 4 years. The Sorcerer can
be competitive with modifications and additions of such components as our
Super Sport rubber motors, Ikara Props, and mylar film in place of tissue.
The following ideas are also good if you are building from scratch or existing
plans. Turnertoys sells all supplies referred to on this page at our
balsa or supplies pages.
| Suggested competitive package: Sorcer
kit; Supplies: Grip Pins,
10:1 or 15:1
Winder, Ambroid Cement, Mylar Film (use instead of tissue supplied with kit),
extra or replacement Rubber Motor (#377),
Ikara props (2-pack with hangers & teflon washers) to repace heavy plastic props in kit,
teflon washers, AMW Scale, 1/4 x 3/16 balsa
motor sticks and 1/8" tailboom (used
in Harlan and Cezar Banks designs). Mylar includes our special 2-page directions for application. |
Taper-sanding balsa sticks
If you are building a Sorcerer, you may want to replace the motor stick with
a 1/4" sq balsa stick, and use a longer motor stick and tailboom. Try a
1/8" square stick for tailboom. Most sticks and spars can be tapered to
the end, left thick in the middle, to maximize strength and reduce weight.
Breakage is caused by flexing past a material's elastic limits. Bending
stress is maximal at the center of a span, so ends can be thinner.
Almost any stick in a kit or plan can be tapered to improve strength/weight,
except the thinnest (e.g.,wing spars). Start with a heavier stick and taper
to make weight or even lighter.
Use sanding block or hold stick flat on sanding
sheet on table with finger pressure to be sure sanded side remains parallel
and square. Do
not taper the surface where stabilizer or tailboom will be attached - sand on
other side. Do not sand where wing will be attached.
Some non-commercial high performance plans call for longer
distance between prop and stabilizer, using longer tailbooms, and motor
sticks as long as 14+". Read the tournament rules and ALWAYS BE SURE
YOUR DESIGN IS LEGAL!
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You can use a rocking motion so more
wood is removed progressively from center to end. If stick is thin,
sand from center toward end only, not back and forth, to avoid
breakage.
BE CAREFUL NOT TO SAND END THINNER THAN YOU WANT! Be patient and
check progress and measure frequently. Count strokes so equal
amount of wood is removed from both sides. |
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Notch motor stick on both sides to receive
Ikara prop hanger. A similar section is cut for rear motor
hook. Cut gradually and check fit frequently. If you take off
too much wood, you cannot put it back! You can do finishing touches
with jeweller's file.
Lightly shave notch so thrust angle is correct and sides are straight,
flat and parallel. Shape stick for maximum contact with plastic part. |
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Note slight angle on center section
to provide counterclockwise prop thrust angle during flight. IF YOU
HAVE NOT CARVED WOOD BEFORE, YOU SHOULD PRACTISE ON SCRAP FIRST. Slow,
accurate work will pay off.
Ikara prop hanger installed on tapered motor stick.
NOTE: We have found that mounting hanger on a small block of balsa
added to motor stick to increase clearance between stick and rubber
motor allows more even unwinding. |
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| Similarly
shape section of motor stick where the plans call for rear motor hook.
Glue plastic parts with Cyanoacrylate, epoxy, or 2-part urethane. |
When glue hardens,
simply plug prop in and attach motor. Use rubber O-rings to attach
motor to hooks. |

Tapered 1/4 x 3/16 motor stick with hanger and hook |
Glueing plastic parts to balsa:
You cannot use Cellulosic glue such as Ambroid, or water-based glues to
attach plastic hanger. Use cyanoacrylate (CA), epoxy, or 2-part Urethane
(Potentially messy and requires accurate mixing - not for the unskilled).
Score mating surfaces of plastic hook or hanger with sandpaper, file, or
Xacto knife to hold glue.
Ikara Props:
1.
Our Ikara Props are now pre-assembled with bearing, shaft, and motor
hook. It is designed to plug into included matching prop hanger. A rear motor hook is
also included. Use a larger motor stick than provided in Sorcerer (see above) and taper and cut notch
to fit prop mount and motor hook. Mark area a little outside where you expect
wing posts or saddle to go, and sand only fore and aft of that area. Use
sanding block or hold stick flat on table with finger pressure to be sure
sanded side remains square. Do not taper the surface where stabilizer or
tailboom will be attached - sand on other
side.
2. Adding a Teflon Washer
We will be including an envelope of two 1/8" teflon bearings with each order
of Ikara Props (2-packs). You will have to
disassemble the prop to insert one. |
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Use small needle nose pliers to straighten
wire shaft. Use newer pliers in better shape than shown here.
Using 2
pliers, one to hold shaft and other to bend hook, will help avoid
bending shaft. |
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Remove red bead and slip on teflon washer
with tweezers. Be careful not to bend or kink washer. |
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Replace red bead and check wire for
straightness. Straighten it if needed. Replace prop and re-bend right
angle. Use 2 pliers to avoid bending shaft.
When you are finished, prop should rotate evenly without eccentricity
(moving side-to-side). Mechanics call this "run-out". |
HERE'S ANOTHER IDEA, TO USE WITH A "BARE" IKARA PROP (NO ASSEMBLY).
Use the wire in the Sorcerer kit or buy a piece to make shaft/hook. Use the
plastic prop mount supplied and attached to the small black prop in the
sorcerer kit. Note that the included prop mount has a down thrust,
which you may not want. Adjust by shaping stick so that prop shaft is
parallel to stick when installed.
Either bulk up the fore end of motorstick (Sorcerer) or
sand end of 1/4" x 3/16" motor stick made from separate piece of
balsa. Tapering the ends of 1/4" sq motor stick is the best way. See
photos above.
Cutting Ribs for Airfoil on Wings & Stabilizer
Some of the most sophisticated indoor designs use asymmetrical
airfoils. The ribs have more curvature toward the leading edge, flatter
toward the trailing edge. Additionally, you can use a shaped spar on the
leading edge to provide sharper, less wind resistant leading edge. The
Harlan kits and Sorcerer use symmetrical ribs. You can cut your own
ribs out of 1/16" balsa sheet.
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