Accessories and supplies for competition rubber-powered airplane kits for Science Olympiad Wright Stuff and Balloon Launched Glider competition. Our kits comply with Science Olympiad and TSA specs.


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Building from Scratch or Modifying a Sorcerer
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* Kit Selection Guide - Which model should you buy?
* Sorcerer Modifications - getting better performance from a basic design.
* Last year’s Cruiser directions – expert insights and suggestions for building & flying
* What MODEL BUILDING SUPPLIES do you need? Cutters, rubber motors, .01g scales, glue, winders, balsa.

**Modifying balsa sticks   **Installing Ikara Props   **Installing Teflon washers   **Ribs & Airfoil

     THIS PAGE IS MORE OR LESS PERMANENTLY UNDER CONSTRUCTION.
We are looking for  ways to help our customers cope with the absence of the Harlan Models this year. Many students came to rely on them over the past several years. We currently have in stock the Sorcerer, the old standby that has not been redesigned for at least 4 years.  The Sorcerer can be competitive with modifications and additions of such components as our Super Sport rubber motors, Ikara Props, and mylar film in place of tissue. The following ideas are also good if you are building from scratch or existing plans. Turnertoys sells all supplies referred to on this page at our balsa or supplies pages. 
Suggested competitive package: Sorcer kit; Supplies: Grip Pins, 10:1 or 15:1 Winder, Ambroid Cement, Mylar Film (use instead of tissue supplied with kit), extra or replacement Rubber Motor (#377), Ikara props (2-pack with hangers & teflon washers) to repace heavy plastic props in kit, teflon washers, AMW Scale,  1/4 x 3/16 balsa motor sticks and 1/8" tailboom (used in Harlan and Cezar Banks designs).     Mylar includes our special 2-page directions for application.

Taper-sanding balsa sticks
If you are building a Sorcerer, you may want to replace the motor stick with a 1/4" sq balsa stick, and use a longer motor stick and tailboom. Try a 1/8" square stick for tailboom. Most sticks and spars can be tapered to the end, left thick in the middle, to maximize strength and reduce weight. Breakage is caused by flexing past a material's elastic limits. Bending stress is maximal at the center of a span, so ends can be thinner.  Almost any stick in a kit or plan can be tapered to improve strength/weight, except the thinnest (e.g.,wing spars). Start with a heavier stick and taper to make weight or even lighter.  
     Use sanding block or hold stick flat on sanding sheet on table with finger pressure to be sure sanded side remains parallel and square. Do not taper the surface where stabilizer or tailboom will be attached - sand on other side. Do not sand where wing will be attached. 
    Some non-commercial high performance plans call for longer distance between prop and stabilizer, using longer tailbooms, and motor sticks as long as 14+". Read the tournament rules and ALWAYS BE SURE YOUR DESIGN IS LEGAL! 

You can use a rocking motion so more wood is removed progressively from center to end. If stick is thin, sand from center toward end only, not back and forth, to avoid breakage.  BE CAREFUL NOT TO SAND END THINNER THAN YOU WANT!  Be patient and check progress and measure frequently. Count strokes so equal amount of wood is removed from both sides. 
Notch motor stick on both sides to receive  Ikara prop hanger. A similar section is cut for rear motor hook. Cut gradually and check fit frequently.  If you take off too much wood, you cannot put it back! You can do finishing touches with jeweller's file.
Lightly shave notch so thrust angle is correct and sides are straight, flat and parallel. Shape stick for maximum contact with plastic part.
 Note slight angle on center section to provide counterclockwise prop thrust angle during flight. IF YOU HAVE NOT CARVED WOOD BEFORE, YOU SHOULD PRACTISE ON SCRAP FIRST. Slow, accurate work will pay off.
Ikara prop hanger installed on tapered motor stick. 
NOTE: We have found that mounting hanger on a small block of balsa added to motor stick to increase clearance between stick and rubber motor allows more even unwinding.
Similarly shape section of motor stick where the plans call for rear motor hook. Glue plastic parts with Cyanoacrylate, epoxy, or 2-part urethane. When glue hardens, simply plug prop in and attach motor. Use rubber O-rings to attach motor to hooks.

Tapered 1/4 x 3/16 motor stick with hanger and hook

Glueing plastic parts to balsa:
You cannot use Cellulosic glue such as Ambroid, or water-based glues to attach plastic hanger. Use cyanoacrylate (CA), epoxy, or 2-part Urethane (Potentially messy and requires accurate mixing - not for the unskilled). Score mating surfaces of plastic hook or hanger with sandpaper, file, or Xacto knife to hold glue. 

Ikara Props:
1.
Our Ikara Props are now pre-assembled with bearing, shaft, and motor hook. It is designed to plug into included matching prop hanger. A rear motor hook is also included. Use a larger motor stick than provided in Sorcerer (see above) and taper and cut notch to fit prop mount and motor hook. Mark area a little outside where you expect wing posts or saddle to go, and sand only fore and aft of that area. Use sanding block or hold stick flat on table with finger pressure to be sure sanded side remains square. Do not taper the surface where stabilizer or tailboom will be attached - sand on other side.      

2. Adding a Teflon Washer
We will be including an envelope of two 1/8" teflon bearings with each order of Ikara Props (2-packs). You will have to disassemble the prop to insert one.
Use small needle nose pliers to straighten wire shaft.  Use newer pliers in better shape than shown here. Using 2 pliers, one to hold shaft and other to bend hook, will help avoid bending shaft.
Remove red bead and slip on teflon washer with tweezers.  Be careful not to bend or kink washer. 
Replace red bead and check wire for straightness. Straighten it if needed. Replace prop and re-bend right angle. Use 2 pliers to avoid bending shaft. 

When you are finished, prop should rotate evenly without eccentricity (moving side-to-side). Mechanics call this "run-out". 

HERE'S ANOTHER IDEA, TO USE WITH A "BARE" IKARA PROP (NO ASSEMBLY).  
     Use the wire in the Sorcerer kit or buy a piece to make shaft/hook. Use the plastic prop mount supplied and attached to the small black prop in the sorcerer kit.  Note that the included prop mount has a down thrust, which you may not want. Adjust by shaping stick so that prop shaft is parallel to stick when installed.
     Either bulk up the fore end of motorstick (Sorcerer) or sand end of 1/4" x 3/16" motor stick made from separate piece of balsa. Tapering the ends of 1/4" sq motor stick is the best way. See photos above.

Cutting Ribs for Airfoil on Wings & Stabilizer
Some of the most sophisticated indoor designs use asymmetrical airfoils.  The ribs have more curvature toward the leading edge, flatter toward the trailing edge. Additionally, you can use a shaped spar on the leading edge to provide sharper, less wind resistant leading edge.  The Harlan kits and Sorcerer use  symmetrical ribs. You can cut your own ribs out of 1/16" balsa sheet. 

 

Just for fun -  Whitewings Paper/balsa precision gliders & Wind-up airplanes.
Balsa Glider & MotorPlane Sampler
     Ready-to-Fly Balsa Motorplanes      Build-&-Fly Balsa Kits
 
All transactions are prepaid - we do not bill. We get paid before we ship.  If you need documentation for your accounting department, please fax us your purchase order. We will fax to you or your bookkeeper a proforma invoice. This may be returned with credit card info or check. You may expedite order by including on the Purchase Order a Visa/MC number, exp. date, name as it appears on card, signature.
Please include the following on purchase orders:
Requesting teacher's name and, if possible, email and direct phone
Purchasing/accounting contact name, phone, fax
  All transactions are prepaid - we do not bill.

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TURNERTOYS
1958 ELMORE RD
MORRISVILLE, VT 05661

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